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Course List

Production Technology

  • Course Code :
    MAN 121
  • Level :
    Undergraduate
  • Course Hours :
    2.00 Hours
  • Department :
    Faculty of Engineering & Technology

Instructor information :

Area of Study :

understand the basic concepts of all bulk production processes. calculate the loads & energy or power required for machinig & forming processes. determine the effect of each process parameter & material properties on stress & strain distributions in the deformed material during the forming process. select the appropriate production technique for the production specific product. understand the basic concepts of all metal welding processes. assist & select a metal cutting process for specific components & products. select the proper cutting process parameters to obtain the metal removal rate.

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Production Technology

Engineering materials: material structure and properties, metallic alloys and equilibrium diagrams, Metal forming: casting, forging, rolling, drawing, extrusion and spinning, Welding and riveting: soldering, brazing, electric arc welding, cold pressure and friction welding, electric resistance welding, spot, seam and projection welding, Metal cutting: hand tools and machining processes, centre lathe, shaper and drill, Measuring instruments, lengths and angles, specifications and standardization, Elements of production management systems and cost of production.

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Production Technology

Course outcomes:

a. Knowledge and Understanding:

1- know the advantages & disadvantages of all production & forming processes.
2- know the concept & operation of equipment used in metal forming,cutting,welding processes.
3- understand the effects of friction & lubrication in metal forming process.
4- know how to choose the suitable material for a specific application.
5- Understand the origin of common type of defects encountered during forming and to know the methods of elimination of such defect to manufacture sound products
6- Understand the origin and to know the methods of elimination of

b. Intellectual Skills:

1- - Calculate the machining load, torque, power, and time using simple methods
2- Know the importance of hot and cold forming processes
3- Explain the equipment used for metal forming processes and cutting processes and its functions.
4- - Determine the process parameters to give the optimal machining and forming condition

c. Professional and Practical Skills:

1- Suggest an appropriate production technique for a specific application
2- Identify the defects in formed parts, and to suggest the method of elimination
3- Adjust process variables to achieve specific results

d. General and Transferable Skills:

1- Use the internet to know new topics
2- Correlate the quality with the method of production

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Production Technology

Course topics and contents:

Topic No. of hours Lecture Tutorial/Practical
The nature of materials, 4 2 2
Metal cutting (turning) 4 2 2
Second midterm exam
Metal cutting (milling) 4 2 2
Metal cutting (shaping, drilling) 4 2 2
Measuring instruments, lengths and angles , specifications and standardization 4 2 2
Final exam
Mechanical behavior and properties of materials 4 2 2
Alloys, phase diagrams 4 2 2
Metal casting processes 4 2 2
Metal forming processes (rolling, forging, extrusion) 4 2 2
Metal forming processes (drawing, sheet metal working) 4 2 2
First midterm exam
Welding and riveting (soldering, brazing, electric arc welding) 4 2 2
Welding and riveting (cold pressure and friction welding, electric resistance welding, spot, seam and projection welding) 4 2 2

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Production Technology

Teaching And Learning Methodologies:

Teaching and learning methods
Whiteboard and coloured markers
Power point data show
Workshop training and a field excursions
Library visits and research papers using the internet

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Production Technology

Course Assessment :

Methods of assessment Relative weight % Week No. Assess What

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Production Technology

Books:

Book Author Publisher
Workshop Processes,Practices and Materials Bruce J.Black Elsevier

Course notes :

notes & handouts

Recommended books :

Fundamental of Modern Manufacturing , Mikell P. Groover Prentice Hall ,2010

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