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Course List

Production Engineering 1

  • Course Code :
    MAN 221
  • Level :
    Undergraduate
  • Course Hours :
    2.00 Hours
  • Department :
    Department of Mechanical Engineering

Instructor information :

Area of Study :

Introduction to machining processes, Cutting elements, Cutting with single edge cutting tools, Cutting tool materials and its characteristics, Cutting velocity and feed, Machining time, Power consumption in cutting, Practical machining operations: turning, shaping, drilling, Cutting with multi-edge, Cutting tools: milling, grinding, lapping, Simple dividing and dividing head, Basic elements of machine tools and specifications, Work fixation, Tool fixation, Process sheet, Machining time allowances, Cost elements, Breakeven point.

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Production Engineering 1

For further information :

Production Engineering 1

Course outcomes:

a. Knowledge and Understanding:

1- The ability to evaluate the machining parameters and material removal rates for milling
2- A detailed understanding of the fundamentals of machining forces and analysis.
3- The ability to select the cutting-tool materials and cutting fluids.
4- The ability to evaluate the machining parameters and material removal rates for turning and drilling.

b. Intellectual Skills:

1- Define the mechanical power engineering problems and evaluate designs, processes, and performance and propose improvements.
2- Creative thinking.
3- Derive different solution alternatives for the engineering problems, analyze, interpret data and design experiments to obtain new data, and evaluate the power losses in the fluid transmission lines and networks
4- Analyze the performance of the basic types of internal combustion engines, hydraulic machines, fluid power systems, subsystems and various control valves and actuators. Analyze the solution alternatives and choose the optimum one.

c. Professional and Practical Skills:

1- Use laboratory, workshop e4quipment and field devices competently and safely.
2- Analyze the record data in the laboratory.
3- Prepare engineering drawings, computer graphics, and write specialized technical reports.
4- Write computer programs pertaining to mechanical power and energy engineering to describe the basic thermal and fluid processes mathematically, and use the computer software for their simulation and analysis.

d. General and Transferable Skills:

1- Select the proper machining processes for any component
2- Develop the process flow of the machining process.
3- Calculate the different machining parameters and select the cutting tool materials and cutting fluids.

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Production Engineering 1

Course topics and contents:

Topic No. of hours Lecture Tutorial/Practical
Introduction to machining processes 4 2 2
Fundamentals of machining 8 4 4
Cutting-Tool Materials and Cutting Fluids 12 6 6
Machining Processes: Turing and hole making 12 6 6
Machining Processes: Milling, Broaching, sawing, filling, and Gear Manufacturing 12 6 6
Machining Centers, Machine-tool Structures, and Machining Economics 8 4 4

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Production Engineering 1

Teaching And Learning Methodologies:

Teaching and learning methods
Lectures
Tutorials
Presentation & Discussion
Brain storming

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Production Engineering 1

Course Assessment :

Methods of assessment Relative weight % Week No. Assess What

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Production Engineering 1

Books:

Book Author Publisher
Manufacturing Engineering and Technology Serope Kalpakjian Pearson

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